Basic Info.
Pressure Chamber Structure
Horizontal
Tolerance Grade
6
Casting Surface Quality Level
2
Certification
RoHS, ISO 9001:2000, IATF16949:2016
Casting Tolerance
CT5-7 for Aluminum Casting
Service
Metal Parts Solution as Customer′s Drawing/Design
Item Name
Customer Machinery/Parts Aluminum Die Casting
Rough Surface Roughness
Ra0.4-3.2 for Aluminum Casting After Machining/Gri
Lead Time
Within 35-50 Days Depends on Parts
Ppap Level
3
Process Control Docs
Spc/Msa/Cpk/I-Mr Study
Psw
Yes
Shipping Method
by Sea or by Air
Drawing Format
Pdf, Dwg, CAD, Dxf, Step, Igs etc.
Quality Control
100% QC Inspection
Transport Package
Multiplayer Wood Box/Pallet, Customized
Specification
Customized
Trademark
As customer request
Origin
Weifang
Production Capacity
300000pieces/Year
Product Description
| Main blank Process for Aluminum Casting | Die Casting, High Pressure Casting, Sand Casting |
| Blanks Tolerance -Casting Tolerance | CT4-6 for Permanent Molding, Die Casting. |
| Material | Aluminum alloy, Zinc Alloy Alloy Series: AI-Si-Mg, AI-Si-Cu, AI-Si, AI-Mg GB: YL101, YL102, YL104, YL112, YL113, YL302 ANSI: 360, 518, A360, A380, A384, A413, C443 SAE J452: 303, 304, 305, 306, 309, 383 JIS: ADC1, ADC3, ADC5, ADC7, ADC10, ADC12 DIN: AISi10Mg, AISi8Cu3, AISi12, AIMg9 Zinc Alloy: Zamak 2, Zamak 3, Zamak 4, Zamak 5, Zamak 7 If the required materials are not listed above, please send them to us ! |
| Casting Blank Size /Dimensions | 2mm-1500mm / 0.08inch-60inch, or according to customer requirements |
| Casting Blank Weight | Range from 0.01 - 50kg |
| Applicable Machining Process | CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. |
| Machining Tolerance | From 0.01 - 0.1mm |
| Machined Surface Quality | Ra0.8 - Ra3.2 according to customer requirement |
| Applicable Heat Treatment | NA |
| Certificates | ISO9001; IATF16949 ; RoHS |
| Application | Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft, pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft, transmission gear, sprocket, chains etc. |
| Applicable Finish Surface Treatment | Shot/sand blast, polishing, Primer Painting, Powder coating, ED- Coating, Finish Painting, Anodize (Natual or Black Color) |
| MOQ | 1000pcs per batch, adjustable according to part size |
| Lead Time | 30-50 days from the receipt date of deposit for die casting part |
| Note | 1). All die casting parts are customized made according to customer's design drawings or exsiting samples, We have no any ready parts in stock for sales. 2). If you have any die casting parts need to be made, please feel free to send your kind drawings/samples to us. |
PRODUCTS SHOW'
Please send us your detailed drawing/sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
KeTuoHong policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
MACHINING EQUIPMENT
DIE CASTING PARTS:
•Die casting is an industrial casting process for manufacturing cast parts of aluminum, zinc, magnesium or brass. The molten metal is pressed under high pressure into the die where it hardens and is then automatically ejected. A die casting can contain several cavities. Depending on the die, series ranging from approximately 300 to 400,000 molded parts can be produced due to the high output of the dies. Die casting allows parts to be manufactured with very thin walls and smooth surfaces and edges. Due to the high strength, very good dimensional accuracy and reproducibility, die casting is the optimum casting procedure for complex components and demanding applications, both in terms of quality and economy.
•To achieve superior quality, we use CNC machining centers to finish the cast parts. If desired, we will add tailored components to your die cast parts in additional production steps and will assemble these into modules and assemblies.
Die cast components are used in many branches of industry for housings, covers, fittings or mountings.
• Depending on the alloy and finishing process, die cast parts can be provided with the following surfaces: Sandblasting, glass bead blasting, barrel finishing, brushing, polishing, phosphating, passivating, powder coating, wet painting, eloxating, copper plating, nickel plating, screen printing or pad printing.
We have state-of-the-art equipment and professional staff to carry out quality control in accordance with ISO9001 standards.
1) Checking the raw material after they reach our factory--- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4) Checking the goods after they are finished---Final quality control(FQC)
5) Checking the goods after they are finished---Outgoing quality control(OQC)
Manufacturing Process 1) Checking the raw material after they reach our factory--- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4) Checking the goods after they are finished---Final quality control(FQC)
5) Checking the goods after they are finished---Outgoing quality control(OQC)
Company Profile
• We are a mechanical company that designs and manufactures of Aluminum casting products, Gravity/Low pressure die casting products, Steel casting products, Iron Casting products, Extruded aluminum parts, Sheet Metal parts, Forging/Stamping/plastic parts, and CNC machined parts, Water valve and so on.
• The company uses CAD, CAM and other advanced technology, from design to manufacture a complete set of casting mold. The plant's equipment has advanced CNC machining centers, CNC lathes and other machine tools. We specialized in providing customed & qualified products.
• You are welcome to contact us for technical consultation and business cooperation !
• The company uses CAD, CAM and other advanced technology, from design to manufacture a complete set of casting mold. The plant's equipment has advanced CNC machining centers, CNC lathes and other machine tools. We specialized in providing customed & qualified products.
• You are welcome to contact us for technical consultation and business cooperation !
Packing & Delivery :
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer's requirements.
FAQ
1Q: How Can I get a quotation?
A: Please provide 2D (or 3D) files or samples.
Draw format: IGS, STEP, STP, JPEG, PDF, DWG, DXF, CAD etc.
2Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.
3Q: What is your MOQ?
A: No MOQ limited, trial order before mass production is welcomed.
4Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 30%~50% T/T in advance, balance before shipment.
5Q: What is the after-sales?
A: We will free remake parts or return payment if are sure that it is our error.
This is our commitment. Quality is our culture!